Pit stops have become one of the most tense and exciting features of a Grand Prix, and races are frequently won and lost in this high pressure environment. In just a few seconds a huge number of actions are carried out by a Formula One pit crew. Here they are broken down.
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The job in the pits is one of the most pressured in the world of Formula One. Pit stops have become more and more important over the last years. Since overtaking moves are rarer than ever, pit stops have become the prime opportunities to gain places. A pit stop, though, is never as easy as it looks. For seven seconds, if all goes well, the drivers' changes in the race are in the hands of his pit crew.
In Formula One, cars make pit stops with the primary purpose of refueling and changing tyres, although during the 2005 season tyre changing during the race was prohibited. Teams sometimes also make adjustments to the front and rear wings and perform minor repairs, most commonly replacing the nose and front wing assembly. Pit strategies generally call for between one and three scheduled stops, depending on the course.
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When the car is approximately one lap away from making its stop, the team's pit crew will set up fresh tyres and all needed pit equipment. Because of the overhead fuel and pneumatic rig, the team may have all pit mechanics in position prior to the car's arrival, with the exception of the rear jack man.
A pit stop involves about twenty mechanics, with the aim of completing the stop as quickly as possible. It lasts for six to twelve seconds depending on how much fuel is put into the car. However, if there is a problem, such as a fuel pump failing or the engine stalling, or repairs having to be made, it can take much longer. Cars are fuelled at a rate of more than 12 litres per second. This is accomplished by a fairly complex closed system that pumps air out of the car's fuel tank as the fuel is being pumped in.
Interestingly, unlike almost all other forms of racing that feature routine pit stops, Formula One rules limit teams to a single pit crew for the mandatory two cars entered. Therefore, teams must stagger their pit schedules so that only one of their two cars is in the pits at any given time. Most other racing series that feature routine pit stops permit each car its own pit stall and crew.
As refuelling is a potentially hazardous situation, the mechanics are all wearing fire-resistant multi-layer suits & flame-resistant gloves, long underwear, balaclava, socks and shoes.
The clothes of the pit crew are very much like the oufit of the drivers. All the pit crew members wear a balaclava and a helmet. They also wear a suit made of lightweight Nomex fibre to protect them from fire.
A pit stop is not without danger. It wouldn't be the first time that a car caughts fire while being in the pits. The job of front jack operator isn't without danger as well, as the car is approaching the crew at 50km/h.
Being part of the pit crew is one of the most exciting parts of a race team. It is also potentially one of the most hazardous. The mechanics get no danger money and it’s almost impossible for them to find life insurance. Yet few would swap their job in the pit lane for anything else.
Pre-programming: Once the strategists have agreed on when the driver is to make a pit stop and the intended duration of the next stint, the driver's fuel rig is programmed to deliver the precise amount of fuel required.
Timing: The driver's race engineer tells him over the radio, usually on the preceding lap, when to pit. At the same time, the team manager — listening in to all team radio communications — scrambles the driver's pit crew, who gather their equipment and tires and move from the garage into the pit apron in front of the garage. The lollipop man — a crew member with a big carbon-fibre lollipop — stations himself in line with where the nose of the car will stop and holds out his lollipop directly in the driver's path, giving him a clearly visible guide for his precise stopping place.
Pit lane entry: The driver enters the pit lane at full racing speed but brings the speed down to the pit lane speed limit of 80 km/h (60 km/h in the very tight pit lane of Monaco) before he crosses the white line that denotes the start of the speed limit area. As he crosses the line, he engages a pit lane speed limiter that electronically prevents the car from accelerating above the speed limit. Selecting the limiter automatically pops open the fuel filler flap.
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[via - f1technical.net]